EPSRC logo

Details of Grant 

EPSRC Reference: GR/M39510/01
Title: ADVANCED INJECTION MOULDING TECHNOLOGIES FOR PLASTICS: COMPUTER SIMULATION WITH EXPERIMENTAL VALIDATION
Principal Investigator: Weatherill, Professor N
Other Investigators:
Sienz, Professor J
Researcher Co-Investigators:
Project Partners:
Atlantic Plastic Ltd Cinpres Gas Injection Ltd Fegs Ltd
Fluent Europe Ltd MBDA Rover Ltd
Department: Civil Engineering
Organisation: Swansea University
Scheme: Standard Research (Pre-FEC)
Starts: 28 June 1999 Ends: 27 December 2002 Value (£): 322,085
EPSRC Research Topic Classifications:
Materials Processing
EPSRC Industrial Sector Classifications:
Aerospace, Defence and Marine Manufacturing
Transport Systems and Vehicles No relevance to Underpinning Sectors
Related Grants:
Panel History:  
Summary on Grant Application Form
Injection moulding is a highly effective manufacturing process for plastics, but it has a number of limitations. These may be overcome by recently developed advanced moulding technologies, such as SCORIM, dual injection and gas injection. The availability of computer software to accurately simulate these processes is a key factor for their effective and economic use. Well established moulding software, based on a simplified 2-dimensional (2-d) treatment of melt flow, has been extended to simulate dual and gas injection. This is widely used and valuable, but has limitations resulting from the 2-d simplification. No simulation of SCORIM is currently available.The research at Swansea will adapt the general purpose FIDAP computational fluid dynamics package to provide fully 3-d simulations of these technologies. Fluent will provide the FIDAP package and work with Swansea. FEGS will supply the CADfix package. Cinpress, Rover, Matra BAe, Atlantic Plastics, the Wolfson Centre at Brunel and the IRC at Leeds will collaborate in providing expertise, moulding trial facilities, materials characterisation and testing. The resulting extended simulation capabilities will lead to more confident part and process design, promoting wider and more cost effective use of advanced moulding technologies, reducing development times and leading to products with improved properties.
Key Findings
This information can now be found on Gateway to Research (GtR) http://gtr.rcuk.ac.uk
Potential use in non-academic contexts
This information can now be found on Gateway to Research (GtR) http://gtr.rcuk.ac.uk
Impacts
Description This information can now be found on Gateway to Research (GtR) http://gtr.rcuk.ac.uk
Summary
Date Materialised
Sectors submitted by the Researcher
This information can now be found on Gateway to Research (GtR) http://gtr.rcuk.ac.uk
Project URL:  
Further Information:  
Organisation Website: http://www.swan.ac.uk