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Details of Grant 

EPSRC Reference: GR/L77751/01
Title: DEFORMABLE ROLL COATING: PROCESS MODELLING AND CONTROL
Principal Investigator: Gaskell, Professor PH
Other Investigators:
Savage, Professor M
Researcher Co-Investigators:
Project Partners:
3M United Kingdom Plc Horsell Graphic Industries Ltd
Department: Mechanical Engineering
Organisation: University of Leeds
Scheme: Standard Research (Pre-FEC)
Starts: 25 March 1998 Ends: 24 March 2001 Value (£): 139,215
EPSRC Research Topic Classifications:
Fluid Dynamics Multiphase Flow
EPSRC Industrial Sector Classifications:
No relevance to Underpinning Sectors
Related Grants:
Panel History:  
Summary on Grant Application Form
The overall goal of this research project is to improve understanding and hence control of industrial deformable roll coating systems which can be operated with either a fixed (positive) or pre-deformed (negative) gap setting. The main reason for their use, is that they can produce much thinner films, when operated in negative-gap mode, than can be achieved with fixed-gap rigid roll coaters, while avoiding/delaying the on-set of the ribbing instability. A sequence of mathematical models, validated experimentally, is to be developed for the prediction of (a) the equilibrum flow characteristics, including the effects of asymmetries - pressure fields, elastic deformation, gap profile, meniscus locations, flow rate; (b) the stability of the base flow, in particular the propensity for ribbing, as a function for the elastic properties of roll coverings under various operating conditions - gap setting and fluid properties. Similarly, both non-Newtonian, shear thinning fluid effects and the use of a simple visco-elastic model for the elastomer will be explored with his information it will be possible to map out operating windows of industrial relevance.
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Organisation Website: http://www.leeds.ac.uk