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Details of Grant 

EPSRC Reference: GR/L38783/01
Title: THE RECLAMATION AND RECYCLING OF CLAY-BONDED FOUNDRY SANDS
Principal Investigator: Miles, Professor N
Other Investigators:
Atkin, Dr B Hey, Dr MJ
Researcher Co-Investigators:
Project Partners:
Richards Engineering Inc Saint-Gobain William LEE Ltd
Department: Sch of Chemical and Environmental Eng
Organisation: University of Nottingham
Scheme: Standard Research (Pre-FEC)
Starts: 01 May 1997 Ends: 31 July 1999 Value (£): 159,547
EPSRC Research Topic Classifications:
Waste Minimisation
EPSRC Industrial Sector Classifications:
Construction
Related Grants:
Panel History:  
Summary on Grant Application Form
There are over 450 foundaries in the UK producing iron, copper and aluminium castings which use silica sand as the moulding media. Until recently, the industry did not consider the disposal of waste sand to be a major problem; sand was either disposed on-site or to a local landfill site. Although primary reclamation is carried out by many foundaries new sand is still necessary for the casting process. The cost to the industry to purchase over 1 million tonnes of new sand and its subsequent disposal is over 32 million annually. There is increasing interest from the foundry industry to develop more cost effective ways of recycling of clay-bonded foundry sands by applying techniques and approaches used by the mineral processing industry. The novelty of this project will be in developing techniques not only to recover silica sand but also higher value components (e.g., chromite, olivine, zircon, etc.), clay binders (i.e., live clay) and additives (e.g., coal dust and coal dust substitutes).
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Organisation Website: http://www.nottingham.ac.uk