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Details of Grant 

EPSRC Reference: EP/N508482/1
Title: Innovative Forging and Fabrication Solutions for the Nuclear Industry
Principal Investigator: Asquith, Dr DT
Other Investigators:
Researcher Co-Investigators:
Project Partners:
Department: Faculty of Arts Computing Eng and Sci
Organisation: Sheffield Hallam University
Scheme: Technology Programme
Starts: 01 June 2015 Ends: 31 December 2017 Value (£): 138,010
EPSRC Research Topic Classifications:
Energy - Nuclear Materials testing & eng.
EPSRC Industrial Sector Classifications:
Manufacturing Energy
Related Grants:
EP/N508494/1
Panel History:  
Summary on Grant Application Form
The Sheffield Hallam team will conduct novel experiments to characterise mechanical properties of formed and thick

section components from large forgings. Initial work will focus on developing the specimen design and test strategy using

3D Digital Image Correlation (3DDIC) to obtain Crack Tip Opening Angle (CTOA) resistance curves for the material; post

weld heat treated conditions will be of primary concern. Using CTOA measurements and crack extension data is an

established method of determining both KIc and JIc, using data from 3DDIC has been applied to thin section specimens

and will need adapting for thick sections particularly for uneven crack front phenomena.

Once specimen geometries and test techniques have been established the results will be compared to data for the same

material obtained using standard test methods according to BS EN to the UK Civil Nuclear code. This will serve as

validation of the suitability of DIC to determine fracture properties of the material.

Having validated the technique a series of tests comparing different heat treatment procedures and different regions of

interest in the forging (determined by SFIL) will be evaluated. The results of these tests will be compared to the

microstructural properties of the different specimens and optimal treatments identified.

Running concurrently with DIC based fracture toughness measurements will be a benchmarking fatigue program at

elevated temperature (c.700C) using the current treatment parameters for the material. This will provide baseline high

temperature fatigue properties. Once optimal microstructures are determined based on fracture toughness results a

second set of fatigue tests will be conducted using the ideal structure at elevated temperature to confirm any increase in

performance.

Once initial fracture characterisation is complete development work will start on acquiring high temperature values of KIc

and JIc, the equipment to adapt the currently available DIC hardware at SHU has been factored in and the potential results

are deemed to be of high value both to the academic community and the lead partner. A systematic approach drawing on experience within SHU and LaVision (hardware supplier) and a working relationship with Instron UK will enable trials to

take place with relative ease. Development work is likely to focus on the finer points of obtaining robust correlation from

the high temperature surface, namely speckle pattern retention and reducing interference from the emitted photons from

the specimen.
Key Findings
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Potential use in non-academic contexts
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Summary
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Further Information:  
Organisation Website: http://www.shu.ac.uk