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Details of Grant 

EPSRC Reference: EP/P510191/1
Title: INdustrial PROcessing of Nano Epoxies (INPRONE)
Principal Investigator: McNally, Professor T
Other Investigators:
Researcher Co-Investigators:
Project Partners:
Department: WMG
Organisation: University of Warwick
Scheme: Technology Programme
Starts: 01 July 2016 Ends: 30 June 2017 Value (£): 119,244
EPSRC Research Topic Classifications:
Complex fluids & soft solids
EPSRC Industrial Sector Classifications:
Manufacturing
Related Grants:
Panel History:  
Summary on Grant Application Form
Epoxy resins find widespread application in industrial sectors as diverse as energy, electronics, infrastructure and automotive. They are ubiquitous for tooling applications and of particular interest is their use in the rapidly expanding composites manufacturing industry. However, there is a significant mismatch between the coefficient of thermal expansion (CTE) between the epoxy resin and reinforcing fillers currently used (e.g. carbon fibre/epoxy) which ultimately leads to relatively long manufacturing cycle times. Reducing the CTE of the epoxy to that of carbon fibre would result in significant reductions in composite manufacturing cycle time, enhanced thermal conductivity and further knock on effects of increased tool durability, dimensional stability, wear and abrasion resistance and chemical and moisture resistance. This would allow epoxy materials to compete with other leading tool materials (e.g. nickel iron alloy).

The high thermal conductivity of graphene and graphene like materials has been well documented however, the translation of this property to polymeric matrices, including epoxies has not been realised. This, in the main, is associated with the large contact resistance and poor connectivity between graphene sheets combined with poor dispersion and distribution of the graphene in the matrix. In this project, we propose to overcome these hurdles by the incorporation of hybrid filler systems, where functionalised graphenes (and graphene like materials) having different dimensions from nano to micro are effectively dispersed in the epoxy matrix. This will facilitate the formation of highly interconnected percolated networks of

graphene fillers with reduced contact resistance, increased thermal conductivity and ultimately less of a mismatch in CTE with CF composites.
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Organisation Website: http://www.warwick.ac.uk